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    What benefits you get from custom plastic injection molding?

    Sep 12, 2021

    If you want to create a?custom plastic injection molding?or mold plastic parts, there are many methods to choose from, based on the characteristics and application of the part you want to produce. In this article, we will compare the differences between blow molding and injection molding.

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    Advantages of custom plastic injection molding

    Custom plastic injection molding?process is commonly common in the production of hollow, large-volume objects such as very thin, thin-walled containers, plastic bottles, etc. Blow molding has outstanding advantages compared to injection molding as follows

    1. The cost required for blow molding is lower than for injection molding
    2. The initial investment in machinery is also usually lower
    3. Similarly, the formed plastic product shape is a complete block.
    4. It can achieve a shape that custom plastic injection moldingcannot produce.

    What is blow molding?

    In blow molding, a plastic tube filled with air is heated and formed into a hot plastic ball (parison). A mold is clamped around, the air inside the ball will proceed to fill the shape. Blow molds have more design freedom than mold halves in injection molding, as each half mold forms its own shape.

    ?With blow molding, molding is considered the most important, but variables such as thinning of the mold wall, air leaks, flash and streaks must monitor. In the process of plastic production by blow molding method is always strictly controlled.

    Learn about custom plastic injection molding

    The actual custom plastic injection molding?method requires a lot of techniques to create a detailed mold, which is the most important tool of the injection molding process. Injection molds are usually come from stainless steel or aluminum depending on the characteristics and requirements of the plastic product to be formed.

    The injection molding process is the process where molten plastic material is injected into the mold cavity with great pressure, after being cooled, the mold opens for plastic products with the same shape as an injection mold.

    What benefits you get from custom plastic injection molding?

    1. First and foremost, very high accuracy.
    2. Second, customplastic injection molding?method is capable of meeting required requirements
    3. Ideal method in mass production of high-volume orders
    4. Moreover, it also easily changes the type of material, product color during production
    5. Plastic materials are common efficiently, the scrap rate is low
    6. In fact, plastic injection molding applies in mass production

    Custom plastic injection molding and quality test

     

    The injection mold common requires high precision, the joint between the mold halves; the material flow is strictly controlled. In the injection molding method, the plastic injection mold plays a particularly important role, determining the perfection of the formed product.

    Before starting production on custom plastic injection molding, it is mandatory to conduct a test run to find out if there are defects on the product. Besides, it is necessary to check the product quality to check for durability, color accuracy, and warping on a regular basis during the production process.

    Significance of custom plastic injection molding company

    We are a prestigious and high-quality injection mold manufacturer. To get the best plastic mold design, we always focus on the feasibility analysis of mold parts and details. Also, carefully monitor each step in the production process to ensure that there are no defects in the design and manufacture of the mold.

     

    In the process of analyzing and designing?custom plastic injection molding, we always pay attention to the injection molding process, mold parts processing methods. If the mold design meets the technical requirements and ensures high accuracy, it will contribute to improving the efficiency of mold production.

    If you detect a variation outside the limit, now the task is to discover the cause that originates it, which can be one of the following lists:

    1. Material below processing temperature.
    2. Moreover, poor homogeneity in the temperature of the melt.
    3. Geometric difference in flow and gate channels.
    4. Differences in the installation of degassing zones clogged or poorly designed vents.
    5. Similarly, bad design of the piece.
    6. Bad distributor design.
    7. Temperature differences in mold cooling.
    8. Temperature differences in the hot runner and injection points.
    9. Injection speed not adequate.

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    Aluminum pressures die casting?

    Aluminum pressures die casting?is an indispensable tool in the aluminum pressure die casting method, which is extremely popular in the industry of producing metal products with complex shapes. Furthermore,?pressure die casting is a component comes from many components together.

    ?Let's follow the article below to learn more. Aluminum is a common input material common in manufacturing all kinds of products for industries.?The machinery industry in custom plastic injection molding requires a lot of aluminum products that come by aluminum pressure casting.

    Pressure aluminum die casting?

    Pressure aluminum die casting?is an indispensable tool in shaping required industrial machine parts and details.?After pouring aluminum into the mold, the flow will solidify under the action of high or low pressure.?Moreover, Aluminum is cast from a high-precision die.

    It ensures that the elements do not warp, do not crack the surface, and can produce parts with a thicker thickness than pressure stamping. The higher the precision of the aluminum die casting mold, the more perfect the shape and quality of the cast aluminum product will be.

    Advantages of aluminum pressure die casting mold

    • First, pressure aluminum die-casting allows the creation of products with high precision
    • Furthermore, there are wide applications of custom plastic injection moldingin industries
    • Besides, pressure die casting aluminum creates details, parts with complex structure
    • Moreover, cast a variety of aluminum materials, aluminum alloys
    • Also, reduce production costs
    • Lastly, aluminum die-casting mold has high use value, long service life

    Design precision in plastic injection molding

    The industries in China have been developing every day at breakneck speed.?Supporting industries make a significant contribution to the promotion of that development. And,?aluminum die casting industry, aluminum die casting industry belongs to the group of auxiliary industries.

    The details, machine parts in the food processing, transportation are all products made do custom plastic injection molding.?Moreover, ordering aluminum pressure casting products from domestic units has helped businesses reduce a lot of investment costs.

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